Central Carolina Scale sells and services Doran Ingredient Scales
and Meters
Doran Model FC6200 Formula Control Scale Indicator
Dorans FC6200, is
your ideal solution for production control and traceability of bulk
and minor ingredients that meets the mandated requirements of the
Bioterrorism Act, Section 306 (BTA) and HACCP. Once the FC6200 is
in place, your plant will run more efficiently, and the extensive
reporting meets the requirements for ingredient lot number tracking.
Trace Lots Automatically
During formula scaling, each ingredient lot number is automatically
traced while ensuring the ingredients meet the desired weight tolerance.
The scaled formula is saved in a digital record, far more accurate
than the typical hand written records used on most plant floors today.
The digital format makes searching and analyzing production data fast
and accurate.
HAACP & BTA 306
Compliant Reports
The reports generated by the FC6200 Formula Control scale are in the
popular Microsoft Excel format, which allows the data
to be easily read and incorporated into other Microsoft applications.
The spreadsheets include:
|
Completed
Formula Report
Total by Ingredient Report
Total by Batch Report
Ingredients Report
Formula Report
|
Introducing Doran's FC6200,
your ideal solution for production control and traceability of bulk
and minor ingredients that meets the mandated requirements of the
Bioterrorism Act, Section 306 (BTA) and HACCP. With over 30 years
of experience in food environments, Doran's FC6200 will fast become
your choice as it survives the harsh environment of food processing
and is simple to operate. Enclosed in a washdown safe NEMA4X
/ IP67
enclosure, the full color LCD display is protected with a thick Lexan
panel bolted and glued in place to prevent puncture damage. Once the
FC6200 is in place, your plant will run more efficiently, and the
extensive reporting also meets the requirements for ingredient lot
number tracking.
|
A
few Applications
Bakeries
Large Commercial Bakeries
Regional Bakeries
Snack Backeries (snack cakes, pies etc...)
Food
Processing
Hot Dog and Sausage (formula control ideal for lot traceability
for spice and additives
Fruit Juice (BTA 306 record maintenance for food coloring, additives
etc..
Confectioneries / Candy (formula control for hand batches of
recipes)
Spice and Flavors
Industrial
Custom Textile Dyeing (formula control for custom dye blends
to color fabric)
Silica Packs
Specialty Grout
Plastic Manufacturing (control formulation of colored plastics
& additives)
|

Brochure
(pdf file)
Traceability and Increased
Productivity
HACCP and BTA 306 compliance for lot control is achieved by tracking
the lot number of each ingredient for all batches scaled. The FC6200
lets you precisely control your formulas by prompting the user through
the formula one ingredient at a time. By prompting the user through
the formulas, the correct ingredients are accurately scaled every
time and the ingredient target weight tolerance ensures control of
your operations. Efficient scaling no longer requires an experienced
production employee, as the process becomes far simpler when the user
is prompted through the formula. Users scaling ingredients that are
distracted by other production responsibilities can now return to
the partially scaled formula assured that the scale will prompt them
through the remainder of the formula without error.
During formula scaling,
each ingredient lot number is automatically traced while ensuring
each ingredient meets the desired weight tolerance. Each formula scaled
is saved in a digital record, far more accurate than the typical hand
written records on most plant floors today. The digital format makes
searching and analyzing production data fast and accurate. Simply
search your records to achieve almost instantaneous feedback in case
of ingredient recall.
Ingredient scrap and bad
batches are eliminated by weighing each ingredient within a set tolerance,
resulting in increased consistency and reduced down time due to bad
batches from mis-scaled ingredients. Your batches will now contain
the correct amount of each ingredient each time, lowering overall
ingredient costs.
Easy to Use Interface
Employees quickly adapt to the FC6200's interface. The simple operation
with pushbuttons using terms familiar to production employees. The
design of the display and
controls
have been fine-tuned as a result of our observations of the formula
control process at major food processors. Training is quick and easy
due to the prompts that the user sees through each step of the formula.
The color-coded Accu-Track® display on the screen ensures accurate
filling with visual feedback. An optional heavy-duty barcode scanner
guarantee that lot numbers will be entered correctly.
Advanced indicator or scale
system to assist formula creation and recipe control for food based
batching such as: bakeries, final meat processing or spice. The Doran
FC6200 also is well suited for any formulation of industrial products,
including: ink, paint, glass and many other industrial formulations.
The FC6200 has been developed over the last 3 years in conjunction
with leading industrial organizations to address the specific and
challenging needs of hazard analysis and critical control points (HACCP)
Bioterrorism (BTA) Section 306 as well as improved productivity and
product quality.
Doran's FC6200 provides
outstanding benefits by stepping the operator through the formula
and assisting multitasking operators. No more missed ingredients or
ingredient weights outside of desired tolerance and lot ID's are recorded.
Use of the Doran FC6200 significantly reduces the chances of producing
bad batches, keeps a digital record of all batches and lot numbers,
formatted for Excel spreadsheet viewing. In the event of a problem,
the FC6200 reports are easy to search for tainted lot ID's in minutes,
not days.
Taking the Guesswork
out of Formula Control
|
* Real Formula
Control through the Doran's FC6200 prompting that ensures the
correct ingredients are accurately scaled every time.
Increase Accuracy through user programmable ingredient target
weights and tolerances giving management effective control of
the batching operation.
* Multi-tasking
Operators who are distracted by other production
responsibilities can now return to the partially scaled formula
assured that the scale will pick up right where they left off,
prompting them through the remainder of the formula without
error.
* Minimal
Training is Required with an easy to use Interface and simple
operation made possible with pushbuttons using terms familiar
to production employees.
|
Taking the Worry out
of Bio-Terrorism Section 306 Record Maintenance
|
* The Bioterrorism
act of 2002 was legislation enacted to ensure the safety in
the nation's food supply by tracking ingredients used in food
production so that in the event of tainted food items Federal
agencies can quickly track and remove them from the food supply
chain.
* Ingredient
Lot Numbers are automatically recorded for traceability during
formula scaling while ensuring each ingredient meets the desired
weight
tolerance.
* Digital
Record Keeping makes compliance for BTA 306 records
maintenance fast and accurate. Simply search your records to
achieve
almost instantaneous data retrieval.
|
HACCP & BTA 306 Compliant
Reports
Excel® compatible reports make it simple to search, analyze print
and archive for later use.
|
Completed Formula
Report summarizes data for each formula run on the FC6200
including:
* Formula
target weight
* Batch ID and Name
* Batch size as a percentage of total formula weight
* Time and date formula start and complete
* Actual scaled weight
* Ingredient variance from target weight
* Lot ID's for each ingredient
* Batch Lot ID
|
|
Total by Ingredient
Report summarizes the ingredient usage for all formulas
including:
Ingredient
name and ID number
Weight used for each batch and a total weight for all
batches
Batch name ingredient is used in
Batch ID and Name
|
|
Total by Batch
Report summarizes completed batches:
Batch
ID and Name
Total number of times the batch was run
Total weight of each run
|
|
Formula
Loader Software
Plant
management is in control of the formula by entering formulas
into the FC6200 with the included Formula Loader Windows®
based software.
Serves
as a database of formulas for your plant.
Manages formulas loaded into each Model FC6200 Formula
Control Indicator.
Effortlessly configures formulas.
Creates comprehensive ExcePspreadsheets.
Interfaces with either a removable USB thumbdrive or
an optional Ethernet communication port.
|
Specifications
Display: LCD - 5.7 STN QVGA 320 X 240
Controls: CLEAR, ENTER, START, STOP, LOT ID, RECIPE RECALL, ZERO,
& Alphanumeric Keypad
Power: 115 VAC, 50/6 Power: 0 Hz (230 VAC Optional)
Units: lb
DataOutput: USB Thumbdrive or Optional Wired Ethernet
Construction: 304 Stainless Steel (16 Guage)
Dimensions: 9.25" h x 10.5" w x 5.5" d
Options:
- Meter
Only Option
- IP65 Rated HeavyDuty Barcode Scanner
- Ethernet Communications
- 20" to 30"Column Upgrade
| Model |
Capacity
|
Platform
|
| FC62100/1818 |
100
x 0.02
|
18"x18"
|
| FC62250/1818 |
250
x 0.05
|
| FC62500/1818 |
500
x 0.1
|
|
|
|
| FC62250/1824 |
250
x 0.05
|
18"x24"
|
| FC62500/1824 |
500
x 0.1
|
|
|
|
| FC62250/2424 |
250
x 0.05
|
24"x24"
|
| FC62500/2424 |
500
x 0.1
|
| FC621000/2424 |
1000
x 0.2
|
All FC scale systems include
a 20" fixed height Atlas Column. Other base sizes and capacities
are available upon request.

Contact us for more info
or to request a quote today
Specifications
subject to change without notice.