5393 Farrell Rd. Sanford, NC 27330

Doran FC6200 Formula Ingredient Digital Weighing Scales Doran FC6200 Ingredient Formula Indicator and Custom Scale Systems

 

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Doran Model FC6200 Formula Control Scale Indicator

Doran’s FC6200, is your ideal solution for production control and traceability of bulk and minor ingredients that meets the mandated requirements of the Bioterrorism Act, Section 306 (BTA) and HACCP. Once the FC6200 is in place, your plant will run more efficiently, and the extensive reporting meets the requirements for ingredient lot number tracking.

Trace Lots Automatically
During formula scaling, each ingredient lot number is automatically traced while ensuring the ingredients meet the desired weight tolerance. The scaled formula is saved in a digital record, far more accurate than the typical hand written records used on most plant floors today. The digital format makes searching and analyzing production data fast and accurate.

HAACP & BTA 306 Compliant Reports
The reports generated by the FC6200 Formula Control scale are in the popular Microsoft™ Excel™ format, which allows the data to be easily read and incorporated into other Microsoft™ applications. The spreadsheets include:

Completed Formula Report
Total by Ingredient Report
Total by Batch Report
Ingredients Report
Formula Report

Introducing Doran's FC6200, your ideal solution for production control and traceability of bulk and minor ingredients that meets the mandated requirements of the Bioterrorism Act, Section 306 (BTA) and HACCP. With over 30 years of experience in food environments, Doran's FC6200 will fast become your choice as it survives the harsh environment of food processing and is simple to operate. Enclosed in a washdown safe NEMA4X / IP67 enclosure, the full color LCD display is protected with a thick Lexan panel bolted and glued in place to prevent puncture damage. Once the FC6200 is in place, your plant will run more efficiently, and the extensive reporting also meets the requirements for ingredient lot number tracking.

A few Applications

Bakeries
Large Commercial Bakeries
Regional Bakeries
Snack Backeries (snack cakes, pies etc...)

Food Processing
Hot Dog and Sausage (formula control ideal for lot traceability for spice and additives
Fruit Juice (BTA 306 record maintenance for food coloring, additives etc..
Confectioneries / Candy (formula control for hand batches of recipes)
Spice and Flavors

Industrial
Custom Textile Dyeing (formula control for custom dye blends to color fabric)
Silica Packs
Specialty Grout
Plastic Manufacturing (control formulation of colored plastics & additives)

Formula Recipe Scale
Brochure (pdf file)

Traceability and Increased Productivity
HACCP and BTA 306 compliance for lot control is achieved by tracking the lot number of each ingredient for all batches scaled. The FC6200 lets you precisely control your formulas by prompting the user through the formula one ingredient at a time. By prompting the user through the formulas, the correct ingredients are accurately scaled every time and the ingredient target weight tolerance ensures control of your operations. Efficient scaling no longer requires an experienced production employee, as the process becomes far simpler when the user is prompted through the formula. Users scaling ingredients that are distracted by other production responsibilities can now return to the partially scaled formula assured that the scale will prompt them through the remainder of the formula without error.

During formula scaling, each ingredient lot number is automatically traced while ensuring each ingredient meets the desired weight tolerance. Each formula scaled is saved in a digital record, far more accurate than the typical hand written records on most plant floors today. The digital format makes searching and analyzing production data fast and accurate. Simply search your records to achieve almost instantaneous feedback in case of ingredient recall.

Ingredient scrap and bad batches are eliminated by weighing each ingredient within a set tolerance, resulting in increased consistency and reduced down time due to bad batches from mis-scaled ingredients. Your batches will now contain the correct amount of each ingredient each time, lowering overall ingredient costs.

Easy to Use Interface
Employees quickly adapt to the FC6200's interface. The simple operation with pushbuttons using terms familiar to production employees. The design of the display and Screencontrols have been fine-tuned as a result of our observations of the formula control process at major food processors. Training is quick and easy due to the prompts that the user sees through each step of the formula. The color-coded Accu-Track® display on the screen ensures accurate filling with visual feedback. An optional heavy-duty barcode scanner guarantee that lot numbers will be entered correctly.

Advanced indicator or scale system to assist formula creation and recipe control for food based batching such as: bakeries, final meat processing or spice. The Doran FC6200 also is well suited for any formulation of industrial products, including: ink, paint, glass and many other industrial formulations. The FC6200 has been developed over the last 3 years in conjunction with leading industrial organizations to address the specific and challenging needs of hazard analysis and critical control points (HACCP) Bioterrorism (BTA) Section 306 as well as improved productivity and product quality.

Doran's FC6200 provides outstanding benefits by stepping the operator through the formula and assisting multitasking operators. No more missed ingredients or ingredient weights outside of desired tolerance and lot ID's are recorded. Use of the Doran FC6200 significantly reduces the chances of producing bad batches, keeps a digital record of all batches and lot numbers, formatted for Excel spreadsheet viewing. In the event of a problem, the FC6200 reports are easy to search for tainted lot ID's in minutes, not days.

Taking the Guesswork out of Formula Control

* Real Formula Control through the Doran's FC6200 prompting that ensures the correct ingredients are accurately scaled every time.
Increase Accuracy through user programmable ingredient target weights and tolerances giving management effective control of the batching operation.

* Multi-tasking Operators who are distracted by other production
responsibilities can now return to the partially scaled formula assured that the scale will pick up right where they left off, prompting them through the remainder of the formula without error.

* Minimal Training is Required with an easy to use Interface and simple operation made possible with pushbuttons using terms familiar to production employees.

Taking the Worry out of Bio-Terrorism Section 306 Record Maintenance

* The Bioterrorism act of 2002 was legislation enacted to ensure the safety in the nation's food supply by tracking ingredients used in food production so that in the event of tainted food items Federal agencies can quickly track and remove them from the food supply chain.

* Ingredient Lot Numbers are automatically recorded for traceability during
formula scaling while ensuring each ingredient meets the desired weight
tolerance.

* Digital Record Keeping makes compliance for BTA 306 records
maintenance fast and accurate. Simply search your records to achieve
almost instantaneous data retrieval.



HACCP & BTA 306 Compliant Reports
Excel® compatible reports make it simple to search, analyze print and archive for later use.

Completed Formula Report summarizes data for each formula run on the FC6200 including:

* Formula target weight
* Batch ID and Name
* Batch size as a percentage of total formula weight
* Time and date formula start and complete
* Actual scaled weight
* Ingredient variance from target weight
* Lot ID's for each ingredient
* Batch Lot ID

Total by Ingredient Report summarizes the ingredient usage for all formulas including:

• Ingredient name and ID number
• Weight used for each batch and a total weight for all batches
• Batch name ingredient is used in
• Batch ID and Name

Total by Batch Report summarizes completed batches:

• Batch ID and Name
• Total number of times the batch was run
• Total weight of each run

 

Formula Loader Software

Plant management is in control of the formula by entering formulas into the FC6200 with the included Formula Loader Windows® based software.

• Serves as a database of formulas for your plant.
• Manages formulas loaded into each Model FC6200 Formula Control Indicator.
• Effortlessly configures formulas.
• Creates comprehensive ExcePspreadsheets.
• Interfaces with either a removable USB thumbdrive or an optional Ethernet communication port.

Specifications
Display: LCD - 5.7” STN QVGA 320 X 240
Controls: CLEAR, ENTER, START, STOP, LOT ID, RECIPE RECALL, ZERO, & Alphanumeric Keypad

Power: 115 VAC, 50/6 Power: 0 Hz (230 VAC Optional)
Units: lb
DataOutput: USB Thumbdrive or Optional Wired Ethernet
Construction: 304 Stainless Steel (16 Guage)
Dimensions: 9.25" h x 10.5" w x 5.5" d

Options:
- Meter Only Option
- IP65 Rated HeavyDuty Barcode Scanner
- Ethernet Communications
- 20" to 30"Column Upgrade

Model
Capacity
Platform
FC62100/1818
100 x 0.02
18"x18"
FC62250/1818
250 x 0.05
FC62500/1818
500 x 0.1
FC62250/1824
250 x 0.05
18"x24"
FC62500/1824
500 x 0.1
FC62250/2424
250 x 0.05
24"x24"
FC62500/2424
500 x 0.1
FC621000/2424
1000 x 0.2

All FC scale systems include a 20" fixed height Atlas Column. Other base sizes and capacities are available upon request.

 

 

Contact us for more info or to request a quote today

 

 

Specifications subject to change without notice.

 

 

 

 

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